SEMI AUTOMATIC ROUTER MACHINE
GSR1200
The GSR1200 is a standalone router machine specially designed to route (de-panelize)large panels with PCB size of 350mm x 350mm into individual units. It is capable of speeds of up to 100mm/s and positioning speeds of 1000mm/s. It has two worktables that allows continuous routing with no stoppages during panel loading and unloading. The superior servo axis system provides high acceleration/deceleration, reducing cycle time (increase in production output) and at the same time maintaining high accuracy cutting.
Using a high-resolution CCD camera, and GSR user-friendly Windows-based software allows the user to program the routing paths in minutes. There are also no limitations in the number of programs stored. GSR1200 uses high-quality components and awelded steel structure to ensure rigidity and high performance. All the axes and linear guides used are protected from dust and
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S P E C I F I C A T I O N S |
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Routing Capability |
Non-Routing Speed Routing Speed Repeatability |
: 1000 mm/sec : 100 mm/sec max (depending on material, cutting quality & tool diameter) : ±0.1 mm straight lines, curves and interpolated profiles |
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Manipulator |
Configuration Manipulator Motors Manipulator Repeatability Resolution |
: X, Y, W & Z axis : AC brushless servo motors : ±0.02 mm : ±0.01 mm |
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Workstation |
Design Panel Positioning Panel Size Panel Clamping Panel Thickness Component Height |
: Dual workstation with dedicated pin fixtures, Manual panel Loading/unloading : Located by tooling holes or edges of PCB : 350 mm x 350 mm : Hinged Top clamp with gas spring assist (Option: Auto Top Clamp) : 0.4 mm – 3.0 mm (Option: 0.4 mm – 8.0 mm with 0.5 kW Spindle) : Top max. 12 mm, Bottom max. 25 mm (Standard) / 50 mm (Option) |
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Spindle System |
Spindle Motor Options Tool Change Cooling Router bit |
: 0.25 kW (60,000 rpm) spindle with ESD / Ceramic bearings : 0.5 kW (60,000 rpm) / 0.42 kW (100,000 rpm) : Manual tool change (Option: Auto-Tool Change with 0.5 kW/0.42 kW Spindle) : Ambient cooled : Shank size 3.175 mm (1/8") |
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Dust Filtration System |
Power Filtration Vacuum Location Extraction Hose (x2) Noise Level |
: 2 x 3.0 kW rotary vane vacuum blower : 3 stage filtrations with disposable filter bag (10 microns) : Top vacuum on spindle : ID 51 mm (2”), L= 4M : <78 dB |
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Vision System |
Video camera |
: High resolution CCD video Vision System camera |
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Programming |
System Platform Product Setup
Variable Functions
Options |
: Windows ® based Industrial PC : Vision assisted point to point manual teaching, vision assisted editing function / test run mode : Tool bit diameter compensation, Filter change interval (distance) setting. Tool bit wear compensation. Other options available. : Bar code support (1D or 2D), Fiducial alignment |
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Operation Monitor |
Router Bit Vacuum Machine |
: Tool life tracking, PCB board count, tool broken sensor : Vacuum filter change alarm : Machine error history |
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Maintenance |
Router Bit Maintenance Filter Bag Cleaning hose |
: 100 to 300 M cutting distance before next tool change (depending on PCB) : 1000 to 1500 M before next filter bag change : Extra hose for internal periodic cleaning included |
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Safety Features |
"E" Stops, Spindle stop, Spindle mot Safety Features or overheat & Servo overload detection, Enclosed work area |
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Dimensions & Utilities |
Machine Size (W x D x H) Vacuum Tank Size (Ø x H) Weight (Main + 2 Tanks) Power Supply |
: 1,300 mm x 1,300 mm x 1,700 mm : 2 x 400 mm x 800 mm : Approx. 650kg + 50Kg : 3-phase, 380~415V, 50 Hz, 13.0 kW | 3-phase, 208~240V, 60 Hz, 22.6 kW |
