SEMI-AUTO ROUTER MACHINE
GSR1200E
The GSR1200E is a single table standalone router machine that is specially designed to route (de-panelize) large panels with PCB size up to 500mm x 450mm into individual units. It is capable of speeds of up to 100mm/s and positioning speeds of 1000mm/s. The superior servo axis system provides high acceleration/deceleration, reducing cycle time (increase in production output) and at the same time maintaining high accuracy cutting.
Using a high-resolution CCD camera, and GSR user-friendly Windows-based software allows the user to program the routing paths in minutes. There are also no limitations in the number of programs stored. GSR1200E uses high-quality components and a welded steel structure to ensure rigidity and high performance. All the axes and linear guides used are protected from dust and dirt to increase lifespan and performance.
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S P E C I F I C A T I O N S |
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Routing Capability |
Non-Routing Speed Routing Speed Repeatability |
: 1000 mm/sec : 100 mm/sec max (depending on material, cutting quality & tool diameter) : ±0.1 mm straight lines, curves and interpolated profiles |
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Manipulator |
Configuration Manipulator Motors Repeatability Resolution |
: X, Y, & Z axis : AC brushless servo motors : ±0.02 mm : ±0.01 mm |
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Workstation |
Design Panel Positioning Panel Size (mm) Panel Clamping Options
Panel Thickness Component Height |
: Single workstation with dedicated pin fixtures, Manual panel Loading/unloading : Located by tooling holes or edges of PCB : Length = 500, Width = 380 / 420 / 450 : Hinged Top clamp with gas spring assist (PCB width = 380mm) Removable Top clamp (PCB width = 420mm / 450mm) : 0.4 mm – 3.0 mm (Option: 0.4 mm – 8.0 mm with 0.5 kW Spindle) : Top max. 12 mm, Bottom max. 25 mm (Standard) / 50 mm (Option) |
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Spindle System |
Spindle Motor Options Tool Change Cooling Router bit |
: 0.25 kW (60,000 rpm) spindle with ESD / Ceramic bearings : 0.5 kW (60,000 rpm) : Manual tool change : Ambient cooled : Shank size 3.175 mm (1/8") |
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Dust Filtration System |
Power Filtration Vacuum Location Extraction Hose Noise Level |
: Single 3.0 kW rotary vane vacuum blower (Option: Dual) : 3 stage filtrations with disposable filter bag (10 microns) : Top vacuum on spindle : ID 51 mm (2”), L= 4M : <75 dB |
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Vision System |
Video camera |
: High resolution CCD video camera |
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Programming |
System Platform Product Setup
Variable Functions
Options |
: Windows ® based Industrial PC : Vision assisted point to point manual teaching, vision assisted editing function / test run mode : Tool bit diameter compensation, Filter change interval (distance) setting. Tool bit wear compensation. Other options available. : Bar code support (1D or 2D), Fiducial alignment |
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Operation Monitor |
Router Bit Vacuum Machine |
: Tool life tracking, PCB board count, tool broken sensor : Vacuum filter change alarm : Machine error history |
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Maintenance |
Router Bit Filter Bag Cleaning hose |
: 100 to 300 M cutting distance before next tool change (depending on PCB) : 1000 to 1500 M before next filter bag change : Extra hose for internal periodic cleaning included |
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Safety Features |
"E" Stops, Spindle stop, Spindle motor overheat & Servo overload detection, Enclosed work area |
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Dimensions & Utilities |
Machine Size (W x D x H) Vacuum Tank Size (Ø x H) Weight (Main + Tank) Power Supply |
: 1,300 mm x 1,300 mm x 1,700 mm : 400 mm x 800 mm : Approx. 615kg + 25Kg : 3-phase, 380~415V, 50 Hz, 13.0 kW | 3-phase, 208~240V, 60 Hz, 22.6 kW |
