Fluke ii500, ii905, and ii915
October 7, 2024Fluke Acoustic Imagers: Revolutionizing Industrial Inspections
The Fluke ii500, ii905, and ii915 acoustic imagers are game-changing tools for industries, providing quick and efficient detection of compressed gas leaks, partial discharge, and mechanical anomalies. Designed to enhance productivity and safety, these devices enable early issue identification and help businesses prevent costly unplanned downtime.
1. Maximize Uptime with Early Detection
Fluke’s acoustic imagers excel in minimizing unplanned downtime by swiftly detecting leaks in compressed air and gas systems. With early identification of potential issues, operators have sufficient time to address them, ensuring the smooth operation of machinery and equipment. This proactive approach drastically reduces the risk of interruptions that can otherwise lead to significant production losses.
By using the Fluke ii500, ii905, or ii915, industries can prevent system failures and reduce Mean-Time-to-Repair (MTTR), a crucial Key Performance Indicator (KPI). Fast detection means faster repairs, which improves operational efficiency.
2. Significant Cost Savings
Compressed air leaks can account for up to 30% of total air production wastage in industrial settings, leading to substantial losses. Fluke acoustic imagers help identify these leaks early, allowing industries to repair them and reduce waste, thus saving money. Furthermore, the cost of downtime in conveyor systems can range from $30,000 to $130,000 per hour, depending on the industry(flk-240493-en-global-ii…). Early leak detection and repair offer an immediate return on investment.
3. Improved Team Safety
One of the standout features of Fluke’s acoustic imagers is their non-invasive inspection capability. With these tools, operators can conduct inspections without approaching potentially hazardous areas. This not only protects personnel from harm but also ensures that all issues are identified and addressed promptly. The intuitive user interface encourages use by the entire maintenance team, making deployment easy and seamless.
4. Advanced Technology for Precision
Fluke acoustic imagers utilize an array of 64 micro-electronic surface-mount microphones to detect sound waves that human ears cannot hear. These sound waves are transformed into visual images using Fluke’s SoundMap™ technology, overlaid on a 7-inch high-resolution touchscreen. This enables precise identification of leaks or mechanical issues, whether they fall within the 30–60 kHz range for compressed air system leaks or the 20–110 kHz range for partial discharge detection.
Moreover, the ii915 model is equipped with an extended frequency range of 2–100 kHz, ensuring that even the faintest anomalies are detected early. The inclusion of advanced modes such as LeakQ™, PDQ™, and MecQ™ further enhances the ability to analyze and assess detected issues with unparalleled accuracy.
5. Optimize Energy Efficiency
By identifying unhealthy bearings or other mechanical inefficiencies, Fluke imagers help industries optimize energy consumption. Timely detection and repair not only reduce energy waste but also prevent consequential damages that could arise from prolonged mechanical issues. This contributes to better resource management and lowers operational costs.
6. Easy Integration and Data Sharing
Fluke imagers are designed for easy integration into existing maintenance systems. Operators can tag inspections, add notes, and share annotated images with the maintenance team using FlukeConnect™ software. This streamlines the process of identifying, documenting, and addressing issues, ensuring that critical repairs are scheduled and carried out efficiently.
Sign Up To Get Latest Updates