October 12, 2026 Kyocera PCD KPD001 High Precision Inserts
The Kyocera PCD KPD001 is a super micro-grain polycrystalline diamond cutting insert designed for extreme accuracy and durability. Manufactured by Kyocera, this advanced tooling material combines a fine diamond grain structure with a tough carbide substrate to optimize precision machining processes.
Performance Advantages of Kyocera PCD KPD001
Super micro-grain polycrystalline diamond technology provides distinct operational benefits in non-ferrous and aluminum alloy cutting operations:
- Super Micro-Grain Structure: Features an average diamond grain size of 0.5 μm (compared to conventional 10 μm PCD), yielding sharp cutting edges and excellent surface roughness (Ra).
- High Edge Strength: Combines micro-grain diamond with a high-fracture-resistance carbide base to withstand heavy cutting forces without premature chipping.
- Wear & Fracture Resistance: Offers balanced resistance against flank wear and edge fracture, ensuring long service life during high-speed machining.
- Extended Lineup Options: Available in Small Edge (SE) designs, turning and grooving KTKF-type inserts, MEC end mill series, and New Value Edge (NE) handed configurations.
Application Field & Tooling Integration
This material excels in precision machining of aluminum alloys, such as automotive AC8A components and aluminum wheels. In MEC end mills, it produces clean vertical walls and sharp square corners, while the KTKF series utilizes SE geometry for efficient grooving and side turning.
Technical Specifications & Test Parameters
| Parameter | Specification / Cutting Test Standard |
|---|---|
| Material Grade | Super Micro-Grain PCD (Polycrystalline Diamond) |
| Average Grain Size | 0.5 μm |
| Insert Series Compatibility | KTKF (Grooving/Turning), MEC (End Mill), NE (New Value Edge) |
| Edge Style Lineup | SE (Small Edge) & Conventional Full Edge |
| Test Workpiece Material | AC8A Aluminum Alloy (e.g., CNMM120404M) |
| Test Cutting Conditions | Vc = 540 m/min, ap = 0.15 mm, f = 0.22 mm/rev (Wet) |
Conclusion
In summary, implementing the Kyocera PCD KPD001 ensures extended tool longevity, reduced cycle times, and stable machining performance across high-volume production. For official distribution and purchasing options, visit Contact – LORIOT INDUSTRIAL.
