Electrolube UR9001 Polyurethane Potting Foam
The Electrolube UR9001 Polyurethane Potting foam is an advanced encapsulant specifically engineered for electric mobility applications by Electrolube. Designed to protect cylindrical cell battery packs in 2-wheel and 3-wheel Electric Vehicles (EVs), this low-density material delivers structural vibration support and critical fire propagation mitigation during potential thermal runaway events.
Features and Operational Benefits
Formulated for demanding battery encapsulation requirements, this halogen-free and phosphate-free flame-retardant foam provides significant technical advantages:
- Lightweight & Low Density: Reduces overall battery module mass, contributing directly to extended vehicle operating range.
- Flame Retardant Protection: Meets UL94 V-0 standards (approval pending), forming a durable intumescent char layer during cell thermal runaway to restrict fire spread.
- Low Mixed System Viscosity: Enables fast, efficient, and complete filling of intricate gaps within dense cylindrical battery pack configurations.
- Excellent Environmental Protection: Shields sensitive cell assemblies against moisture, dust, and physical mechanical stresses.
- Vibration Dampening: Secures individual battery cells in place to prevent structural failure caused by road vibration.
Applications in Electric Mobility
The Electrolube UR9001 Polyurethane Potting encapsulant is optimized for battery pack manufacturers looking to enhance thermal safety without adding unnecessary weight to lightweight electric vehicles.
Technical Specifications Table
| Property / Parameter | Specification Details |
|---|---|
| Product Type | Lightweight polyurethane potting foam |
| Primary Application | EV cylindrical cell battery pack encapsulation |
| Flame Retardancy | Meets UL94 V-0 (approval pending); Intumescent char formation |
| Chemical System | Halogen-free and phosphate-free |
| Mixed Viscosity | Low mixed system viscosity for easy gap filling |
| Key Benefits | Low density, thermal runaway mitigation, vibration support |
Conclusion
Deploying Electrolube UR9001 Polyurethane Potting foam ensures superior battery safety, structural support, and weight savings for EV applications. For technical datasheets and purchasing support, please visit Contact – LORIOT INDUSTRIAL.

