Electrolube ER2223 Epoxy Resin

Electrolube UR9001 Polyurethane Potting

icon-lich.svg October 27, 2026

Electrolube UR9001 Polyurethane Potting Foam

The Electrolube UR9001 Polyurethane Potting foam is an advanced encapsulant specifically engineered for electric mobility applications by Electrolube. Designed to protect cylindrical cell battery packs in 2-wheel and 3-wheel Electric Vehicles (EVs), this low-density material delivers structural vibration support and critical fire propagation mitigation during potential thermal runaway events.

Features and Operational Benefits

Formulated for demanding battery encapsulation requirements, this halogen-free and phosphate-free flame-retardant foam provides significant technical advantages:

  • Lightweight & Low Density: Reduces overall battery module mass, contributing directly to extended vehicle operating range.
  • Flame Retardant Protection: Meets UL94 V-0 standards (approval pending), forming a durable intumescent char layer during cell thermal runaway to restrict fire spread.
  • Low Mixed System Viscosity: Enables fast, efficient, and complete filling of intricate gaps within dense cylindrical battery pack configurations.
  • Excellent Environmental Protection: Shields sensitive cell assemblies against moisture, dust, and physical mechanical stresses.
  • Vibration Dampening: Secures individual battery cells in place to prevent structural failure caused by road vibration.

Applications in Electric Mobility

The Electrolube UR9001 Polyurethane Potting encapsulant is optimized for battery pack manufacturers looking to enhance thermal safety without adding unnecessary weight to lightweight electric vehicles.

Technical Specifications Table

Property / Parameter Specification Details
Product Type Lightweight polyurethane potting foam
Primary Application EV cylindrical cell battery pack encapsulation
Flame Retardancy Meets UL94 V-0 (approval pending); Intumescent char formation
Chemical System Halogen-free and phosphate-free
Mixed Viscosity Low mixed system viscosity for easy gap filling
Key Benefits Low density, thermal runaway mitigation, vibration support

Conclusion

Deploying Electrolube UR9001 Polyurethane Potting foam ensures superior battery safety, structural support, and weight savings for EV applications. For technical datasheets and purchasing support, please visit Contact – LORIOT INDUSTRIAL.


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